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Jun 24, 2019· Highpressure water descaling: After the billet is heated in the reheating furnace, before entering the roughing rolling mill, it is necessary to descaling with highpressure water to remove the oxide scale and secondary oxide scale on the billet surface, so .

THERMEX® Bars have 80% of the market in India and a 60% market share worldwide. The THERMEX® Cooling Technology involves subjecting the bar to a predetermined quantity of highpressure water after the last rolling mill stand. This treatment converts the bar surface to a hardened structure.

Directly after the last rolling mill stand, the steel bar receives a short, intensive cooling as it passes through the THERMEX Water Cooling System. The reduction in temperature converts the surface layer of steel bar to a hardened structure. ... The stage is now set for the pattern in Germany to be repeated in India. It is merely a question of ...

The THERMEX cooling technology involves subjecting the bar to a predetermined quantity of high pressure water off the final rolling stand. Based on the Size (mm), the Air Water pressure is automatically controlled by PLC system from ABB. This converts the outer surface to a hardened structure with the core still hot.

DANIELI''s QTB Plus is an online system meant for estimation of properties of the ThermoMechanically Treated (TMT) rebars and wire rods produced in the Bar Mill, and Wire Rod Mill respectively.

on wear is another issue. Stresses from Hertzian pressure in 4high cold mill back up rolls were measured years ago, the results were never published, but of high interest also, maybe later. K. H. Schröder July 2003 K. H. Schröder: A BASIC UNDERSTANDING OF THE MECHANICS OF ROLLING MILL ROLLS File: SCHROEDER_ROLLS_

BILLET The main raw material for this process is iron scrap. This scrap material is tested in lab for its various elements. Then the scrap is melted in electric furnaces ( ex. 5 Ton furnace, 20 Ton furnace etc.) The melted liquid is then poured...

Jun 22, 2013· THERMEX Technology systems are offered by HK Rolling Mill Engineers Pvt. Ltd. in the Indian Region on an exclusive basis under perpetual rights .

The unique 15degree inclination angle of the rolling mill is combined with the precise control device in the front box, which allows the front box to supply liquid aluminum for the nozzle under extremely precise pressure. The molten aluminum can be injected into the roll cooled by cooling water through the nozzle.

In most of the cold rolling mills whenever there is a width change in cold rolling mill ( from 1300 mm to 900 mm ) the guide wood need to be set as per width of the sheet, this activity requires some time . So whenever there is guide wood setting there is a delay every time, moreover the .

Rathi Steel And Power Ltd (erstwhile Rathi Udyog Ltd) is a part of the Rathi Group of Delhi . The Group owes its presence in the steel industry to the farsightedness of late Seth Gordhan Das Rathi. He setup a small rerolling mill in Delhi in the early 40s. Since then the Group has grown continuously.

Document : Document Title: JPHA MILL FOR EXPANDING/ROLLING SEAMLESS TUBE AND METHOD THEREFOR PURPOSE: To improve the dimensional accuracy of tube at the time of rolling a thin largediameter tube having small wallthickness to outside diameter ratio and to avoid the fin flowing due to the flaring of a stock tube.

In hot rolling mills the steel bar is passed through a high pressure water quenching system whereby only the peripheral temperature is drastically reduced while the core remains largely unaffected ...

Rolling mill II Highquality and special steel bars. In the second rolling mill highquality and special steel bars are manufactured whose subsequent further processing takes place mainly in the automotive industry or in machine construction. Here the blooms are heated up to a temperature ranging from 1150 to 1200 °C in a walkingbeam furnace.

In first step of TMT Bar manufacturing process the steel bars passes through the rolling mill. On the next step the steel bars again passes through the Thermex water cooling system. During the time it passes through the Thermex water cooling system due to optimized water pressure outer core of the TMT Bar becomes tough and durable.

Water consumption management with network water pressure reduction (at the time of low water consumption and/or in the lines which need no high water pressure). ... The twin project for the production of N14 product in the rolling mill 350. Designing MFG of Thermex box with new design in the rolling mill 350. Pulverized Coal Injection (PCI ...

Nov 27, 2007· The Thermex Cooling Technology involves subjecting the bar to predetermined quantity of highpressure water after the last rolling mill stand. This treatment converts the bar surface to a hardened structure. The subsequent phase involves cooling at ambient temperature to allow the hot core to temper the surface through thermal exchange.

The specially designed Thermex ® pipe assembly consists of chambers, nozzles and guide inserts, venturi guide etc. The pipe is designed in such a way that high pressure water jets flows in the rolling direction, creates uniform water pressure all around the surface of the bar, and keeps the bar floated in guide inserts when it passes through the Thermex ® pipe.

The Thermex Cooling Technology involves subjecting the bar to predetermined quantity of highpressure water after the last rolling mill stand. This treatment converts the bar surface to a hardened structure. This results in a unique structure of tempered marten site in the peripheral zone and a fine grain ferritepearlite at the central zone.

When the objective is to obtain hotrolled coils (HRC), the slab passes to a continuous or semicontinuous rolling mill, previously subjected to a descaling process by pressurized water. The continuous rolling mill is usually comprised of between 5 to 7 stands, with final thicknesses being comprised between 12 and 1 mm (and even less).

Thermal characteristics in the roll gap are affected by extensive set of industrial conditions that cannot be easily moved to the lab. In this case to carry out the experiments in the real rolling mill is the best way how to get proper results. The experimental method in the roll mill .

5. Cluster Rolling Mills: In this type of rolling mill, there are two basic roles that are backed up by two or more rolls which are bigger than those two basic rolls. These backed up rolls give more pressure to the basic rolls to heavily press the strip.

John G. Lenard, in Primer on Flat Rolling (Second Edition), 2014. Generation III – Coil Box Hot Strip Mills. In the 1970s, Stelco of Canada developed the hot coil box designed for installation in hot strip mills ahead of the finish mill for coiling the transfer bar from the roughing mill and uncoiling it into the finishing mill. The coil box reduced the distance between the roughing mill ...

The hot rolled bar from the finished mill stand enters into the ''Thermex System'' and is rapidly cooled by a special water spray system. This rapid cooling hardens the surface of the TMT Rebars to a depth optimized for each section, forming a martensitic rim while the core remains hot and Austenitic.
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